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HYTF-7-type rotor insulation epoxy coating machine for automatic


And from a technical point of view. Appropriate to reduce the scope of the Depletion coating machine. So. Meet the market demand from the perspective of Shau, we only trial for the former and the rotor coating machine, and not a kitchen when the coating applied to the rotor stator machine. In addition. Insulation coating depends on the workpiece to pre-treatment and the performance of epoxy, so in design, the insulation layer is not flooded as the coating machine main technical indicators. After repeated study, the design parameters of coated teaching machine identified as: ① the range for the rotor (diameter): towel l3 - 60ram; @ demon rotor core for the maximum length: 50ram; @ coating thickness :0.10-0 .50 n- ~ n; an l8 drug J ■ lr '●} ④ rotor coating thickness uniformity: ≤ 20%: @ maximum productivity: ll5O parts,[link widoczny dla zalogowanych], h (l7mm rotor): @ coating process by the mechanical control of a pneumatic actuator. Based on the above basic parameters and technical requirements, calculation for the oscillation circuit power plane of the rated output power. Transformer capacity,[link widoczny dla zalogowanych], pneumatic actuator of the load and so on. This series of design calculations for the system design provides the specific design parameters. During the design. We focus on the following aspects: 1. Electrostatic powder were suspended bed pressure: quartz microtiter plate for powder insulation, high-voltage electrostatic electrodes placed below the microplate, dry compressed air through the regulator deal with last-man gas chamber, the first high-voltage static electricity by ionization. And through the microplate into the powder storage room, under the effect of powder flow evenly suspended and charged into a powder flow, powder for suspension height should be adjusted to accommodate different lengths of the rotor core coating. 2. Induction Heating constant controlled junction devices: high-frequency induction heating device is a key component of the device, the rotor insulation epoxy coating, it is the key indicator is the quality of the coating, powder materials selected later. Coating thickness uniformity is a great influence on the coating quality. If the selection of high-frequency induction surface of powder preheating, the preheating temperature of each rotor and the induction heating output are energy related. In order to ensure the plane to meet the rotor diameter from 13 surface sister; Om coating process so that the needs of a wide range of high-frequency induction heating constant heat output of the generator should have strict requirements, in view of the domestic power grid voltage fluctuations, requires special plane in the grid voltage fluctuations in the + lO% - a lO% cases, the plane of the thyristor controllers at all levels of output voltage variation. Should not be greater than the supply voltage for the rated value, the output value corresponding to ± 3% for that purpose. Set in the control system voltage negative feedback loop, making the system work in the closed state. 3. Pneumatic actuator hybrid steps to control: the process because the coating plane is done automatically, the operator simply clamps the rotor within the release. Press Start button, then automatically complete the coating plane program. To this end, we designed a multi-cylinder pneumatic actuator linkage, the agency can meet the coating needs of the time and more control of the program, and can accurately control the movement of the positioning accuracy. Organization is simple and practical, reliable, adjustment, maintenance is also convenient. 4. Mixed with high voltage electrostatic powder preheating device: 'In the fluidized bed below the high-voltage electrostatic electrode microplate,[link widoczny dla zalogowanych], increasing the bed of the body of the creepage distance, to ensure that the 75kV electrostatic fluidized bed does not appear under the flashover phenomenon; addition of a control system specifically designed to meet the needs of the powder mixture. (3) commissioning and testing machine manufacturing installation to product standards ((HYTF an epoxy-7 rotor insulation automatic coating machine, \7 results HYTF epoxy insulating layer of a coating machine Automatic Machinery Research Institute in Guangdong Province, a series of micro-motor development and production of the main supporting device plane. It sets high preheat, fluidized bed and electrostatic coating of new technologies, new process in one. so that the whole coating process is automated. improve the coating quality and production efficiency,[link widoczny dla zalogowanych], effectively reducing the scrap rate. realized the motor core slot insulation important reform process. Therefore, to reduce production costs and improve motor motor The performance and quality has an important effect, played a positive role in promoting significant social and economic benefits. by the Guangdong Provincial Science and Technology Information Science and Technology Information Institute and the investigation of new online search shows that this is the first in the results. to fill the blank. The main technical performance indicators have reached the advanced level of similar foreign products, access to the l996 Machinery Industry in Guangdong Province Science and Technology Progress Award and the Guangdong Provincial Science and Technology Progress Award. now. The plane had been twelve provinces and cities domestic Thirty enterprises in use. its successful development,[link widoczny dla zalogowanych], is its excellent performance and stability, by the motor manufacturer to wide acclaim, as more and more accepted by manufacturers. A l9 A
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